AI Intelligent Visual Inspection System Machine for PP PET Bottle Cap
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Detection principle
Pour the bottle cap with a diameter of 5`6mm into the cap arrange equipment through the conveying line transport it stably and orderly through the photographing area of the industrial camera, and transfer the captured high-pixel sample image to the image processing software for comparison and analysis with the standardized model. After comparative analysis, it is determined whether the concave surface of the bottle cap, the trademark surface, and the side are defective, and the defective products are eliminated by compressed air, and the qualified products are finally collected
The standards are as follows :
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity | Remark |
| KVIS-CC06 | 4sets | Outside surface | Black spot≥0.2mm | 99.8% | 99% | 500pcs/min | |
| 0.5mm＜Flash, injection incomplete≤1mm | 99% |
| 1set | Concave surface | 0.5m＜Injection incomplete≤1mm | 99.8% |
| Black spot≥0.2mm | 99.8% |
| 2mm＜Transformation | 99% |
| 1set | Trademark surface | Black spot≥0.2mm | 99.8% |
| Note: The system equipped with 2 million pixel-level industrial cameras. |
The counting function can be realized after the finished product is tested, and the counting accuracy rate is 100%.
During use, the testing equipment needs to be maintained and cleaned regularly (such as conveyor belt cleaning, camera cleaning, etc.). The testing equipment itself will not cause secondary pollution sources (such as debris, fine foam, etc.) to the tested samples.
Software function:
Enabling and disabling the system detection function
Adjustment of detection index parameters and accuracy.
Camera screen calibration function
Real-time display system production information (qualification rate, total output, speed, etc.), browse historical production information, export and store functions. Template sampling and storage, sample detection information storage and recall.
Permission management of login accounts (such as general operation users disable parameter adjustment permissions)
Operation and adjustment of the mechanical part of the system
(Such as the transmission device is opened, the air valve injection time is adjusted, and the alarm signal is adjusted)
Cooperation Partners
KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.
** Our company have served many well-known enterprises such as Coca-Cola, P&G, Unilever, ALPLA, Shriji Polymer, Berry Global, Aptar, LAMIPAK, TPAC, PACT Group, etc.
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AI Intelligent Visual Inspection System Machine for PP PET Bottle Cap Images
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